Tools 4-20mA Current Loop Calculator

4-20mA Current Loop Calculator

Convert a 4-20mA, 0-10V, or 1-5V process signal to engineering units and back. Scale sensor readings to PSI, °C, %, or any range — with NAMUR fault flags. Free.

4-20mA scaling quick reference

A 4-20mA transmitter maps its measured range linearly onto the loop current. 4mA is 0% of span, 20mA is 100%, and every point in between is proportional. For a 0-100 PSI sensor:

Signal (mA) % of span 1-5V equivalent 0-100 PSI reads
4 mA 0% 1.0 V 0 PSI
8 mA 25% 2.0 V 25 PSI
12 mA 50% 3.0 V 50 PSI
16 mA 75% 4.0 V 75 PSI
20 mA 100% 5.0 V 100 PSI

Why 4mA instead of 0?

The 4mA "live zero" is what lets you tell a real 0% reading apart from a dead loop. A healthy sensor at the bottom of its range still draws 4mA; a broken wire, failed transmitter, or reversed polarity drops the current toward 0mA. Most PLCs and transmitters follow the NAMUR NE43 convention: below 3.6mA or above 21mA is flagged as a sensor fault rather than a valid process value — which is why this calculator warns you when a reading crosses those thresholds.

Getting an under-range or erratic reading on a loop? The 4-20mA current loop wiring & troubleshooting guide walks through the usual causes — loop power, burden resistance, grounding, and how to check a transmitter with a meter.